Sunday, 30 July 2023

FH - swinging arm trick

 Ariel PRF frames have a close fitting swinging arm that looks like it comes out backwards.

It doesn't, because the curve of the frame tube gets in the way:



The trick is to push it forward - this obviously only works if the chain guard and oil filter, and the rear mudguard, are already removed. 

Friday, 28 July 2023

FH - it's coming apart!

 I think all this post is going to do is perhaps convince readers that I am actually doing something. It's coming apart for painting. 




Friday, 21 July 2023

FH - Petrol tank dent repair

 I know I know I know... this bike build has been going on far too long, but in my defence I do have a lot of stuff on. Recently, apart from the puncture I have been faffing about with a press stud on the W/NG panniers, had the carburetter float bowl apart (I must fit a finer fuel filter, the bowl is full of debris and it's stopping the float valve seating), welded up an MZ tank etc. etc...

After several weeks of trying to pull a massive dent out with stick-on dent pullers - I event tried soft soldering one on - I decided the only way I was going to get the dent out was to cut it out, bend the material back to shape and weld it back in. Buoyed with confidence from the MZ TS125 tank, which came out with only two pinholes I decided to go forth with the little Dremel discs:


These discs are one of the best things Dremel make, and the panel was soon out:


Using a variety of tools, including home-made bending irons, adjustable spanners and hammers I adjusted the body of the tank and the panel I had cut out to match a template I hade made from the good side:


I've bought a variety of strong magnets over the years and held the panel in place for tacking:


The plan was to minimise distortion by making short 1/2" welds and letting them cool before moving to a different area, building up the full peripheral weld in short, cool bursts. I started with six-seven tacks:

And ended up with a fully welded panel:

This was dressed back with the Clarke power-file - a 1/2" belt sander, which is proving to be a very useful tool. Next, I closed off the filler neck with duct tape and attached a cycle pump to the fuel tap:

Result! Two small pinholes, fixed in seconds:


Next, Slosh sealant - to ensure an expensive paint job isn't going to be ruined with a fuel leak.