Showing posts with label chain oiler. Show all posts
Showing posts with label chain oiler. Show all posts

Thursday, 12 March 2026

Charlie's shed - adjusting primary & rear chains

 The Huntmaster clicked over 400 miles on a run recently and is bedding down nicely. Checking it over in the workshop revealed a front chain that was rather loose, and of course one of the issues that you learn when dealing with these old bikes is that if the front chain is loose the rear chain will probably be tight as sometimes the gearbox will move. 

It's time to have a look at both chains, and for this we will use the on board toolkit:


First stop is under the oil tank where we find the gearbox top bolt and the chain adjuster. Loosen the nut on the right a little bit and then use the chain adjuster to draw the gearbox backwards or push it forwards.

Next you need to gain access to the primary case so that you can inspect the tension on the primary chain and later top up the oil. If this is tight use a big flat spanner to undo the inspection cover:


Now you can see the chain. This should have about 3/8" up and down movement and this should be slack movement - the chain should not be stretched tight and you should not be putting much effort into moving it. If the chain is too tight you will be putting undue pressure on the engine main and gearbox bearings, not to mention the chain itself and the clutch basket bearing. Typically the chain will get looser as it wears and you will use the gearbox adjuster to draw the gearbox backwards by a little bit to tighten the chain. When you are done, leave the gearbox adjuster where it is and tighten up the gearbox top bolt.


Turn the engine over on the kickstart and test the chain in a couple of places to ensure it's not over tight anywhere.

Once the front chain is done, we can look at the rear chain. The Huntmaster has a fully enclosed rear chain case and the inspection point is behind a grommet which itself is behind the left hand side silencer. It's easiest to remove the silencer to gain access to the chain:


This is much easier on bikes with only a simple chainguard, but on this one we can enjoy the fact that the rear chain oiler is doing it's thing in keeping the chain clean and lubricated.

Once you can access the chain, slacken off both the wheel nuts and the lock nuts on the chain adjusters shown by the spanner in this next picture. When you tighten the rear chain you must make sure that both adjusters are turned by the same amount - count the flats - to make sure that the rear wheel alignment is maintained. Be really careful with this because setting up the rear wheel alignment is a bit of a pain. Do the lock nuts up when you're done and tighten up the wheel nuts again.

When checking the rear chain it's best to turn the wheel and sit on the bike, because a swinging arm bike will always tighten the chain when the swinging arm deflects upwards. Ariel recommend 5/8" chain movement with the swinging arm deflected to normal riding position and 1 1/4" to 1 1/2" with the bike on the stand. That's quite a difference and comes from the frame geometry - the swinging arm pivot is a long way from the mainshaft centre.

Friday, 10 October 2025

FH - shaking down

 Well, the Huntmaster is back on the road and very lovely she is too. When I last rode her a couple of days ago I sensed that she wasn't starting quite as easily as normal and back in the workshop I had a look at the points - they were a little bit closed up and on adjusting them back to 12 thou, her usual immediate starting returned. I'd also weakened the idle a little bit and speeded up the tick over. 

Today she's back on form, going really well, starting very easily and on arrival at my destination showing no oil leaks other than a slight weep around the base gasket and the usual drip from the chain case.

Back at the workshop, I tightened up the base gasket and it occurred to me that maybe I could thicken up the felt pad in the oil tank to reduce the oil going to the chain case. 

Looking around the bike I noticed there was a slight weep from the oil feed to the inlet rocker box. 


It turned out that the acorn nut on the other side was very loose. 


What you have to do is slacken the banjo nut completely and then tighten the acorn nut such that the rocker shaft is tight against the inside of the rocker box and then when that's done tighten the banjo bolt.

I have some 3 mm felt sheet that I bought for the W/NG air filter - I'll see if I can roll up a bit of that into a cylinder of about 12 mm diameter and cram it into the Huntmaster oil tank chain case feed. Maybe I'll wait until I change the running-in oil (SAE30) to the normal oil (SAE40) - that might make a difference.

More later.

Wednesday, 8 January 2025

FH - toolbox, charging and other progress

 The toolbox is back on:

In other news, the primary case now has oil and the FERC is no longer dripping oil all over the bench. The oil tank now has a felt wick for the chain case feed:

It's made from a strip of felt, 10 mm x 10 mm x 25 mm:

I made this short video to record the fact that the battery is now charging after we re-polarized the dynamo and updated the RB108:

Doesn't the engine sound great! I got it started a couple of times using Easy-Start, but it only ran for a second or two. Playing around with the fuel supply, I eventually tickled it for a long time - until I had a flood under the carburettor. It started and ran perfectly, but needs choke - perhaps I am starting to learn the technique?

To report on a couple more things: the clutch cover screws are a bit short of thread - there is a 1/16" unthreaded section under the head - cutting the thread on that bit will allow them to go fully home. I've put shake proof washers on them for the moment.

I've failed to improve the front brake - any more turns on the adjuster just lock it solid. It will have to come apart.

The oil banjos on the rocker box are in good shape - they have a lot of contact area though, so they have to be very tight to seal. I've smeared a bit of Wellseal on them which seems to have done the trick.

Number plate next, then the instrument panel and lastly the fuel tank.

Friday, 20 October 2023

FH - Chain oiler

 A couple of days ago we fitted the FERC with the front chain oiler pipe, which dribbles oil from the top of the oil tank. There's a felt restrictor up there which catches some of the oil from the return, and below the restrictor it's piped out of the bottom of the tank.

We left the pipe pointing vaguely at the tank:


It needs a bit more bending, fitting and fiddling:


It also needs a bit of trimming, and now it fits!

We just need some 4 mm fuel line to connect it to the bottom of the oil tank.