Friday, 29 November 2024

FH - pillion footrest

This post is to show you how the most simple small problem takes up and inordinate amount of time. You will remember that I mentioned that one of the pillions footrests was damaged and that the screw wouldn't go in. Here's the footrest mounting I'm talking about:

There is or appears to be a burr on the left hand side of the hole. Actually the whole footrest mount has suffered an impact from the left and the hole is distorted. I spent some time with the Dremel and a small grinding bit removing the burr and relieving the hole on both sides. The screw still wouldn't go in and I resolved to take a slightly different approach:

The new approach was to take the screw and stick it in a collet in the lathe and relieve the diameter of the head by a small amount, leaving the original diameter on a millimetre or so of length so that the outward appearance wouldn't change. This allowed the screw to go into the distorted hole, retain the footrest, and for none to be the wiser.


 

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