Sunday, 1 December 2024

FH - where are we again?

Doesn't she look great?




  A few weeks after the last catching up post I'll write another one. It might be a bit boring for some but it's very useful to have a list of where you are and what you've got left to do, especially as there are some tiny things that get forgotten very easily - for example I've put the new gearbox inspection plug on the rocker box, and now I can't find the rocker box inspection plug...

I’ll summarise where I am in order to work out what to do next:

  1. Engine: the engine is basically finished. Ignition timing is done, the oil lines are connected up and I have done the circulation on the power drill and proved that the lubrication system works properly. The next step is to finish the head steadies for which unfortunately I have to lift the rocker box slightly in order to get the nuts on. Thinking about this again, I just fitted the drive side exhaust and I'm well on the way to fitting the timing side exhaust and both of these interrupt access to the head steadies...
  2. Oil System: the lubrication system is working as I said but I've realised the oil tank will have to come out because one of the seat bolts is missing; and actually the oil tank isn't bolted in properly. There's also a small leak coming from the return filter.
  3. Fuel system: carburettor needs gasket sealant and the air cable shortening.
  4. Ignition system: HT leads need to be terminated into their caps, and the plugs need to be screwed in.
  5. Gearbox: so today I have put the kickstart case back on as you will have seen in a previous post, but I seem to have lost the inspection cap. I need to fit the gear position indicator, fill the gearbox with oil and solder a nipple onto the clutch cable but then we'll be done.
  6. Clutch: I'm fairly confident that the clutch is completely finished, apart from fitting the dome.
  7. Chains: primary is in, tensioned but not oiled; secondary has a dummy fitted.
  8. Exhausts: the timing side is fitted but the drive side is still loose. Both of the finned clamps need to have screws made up on the lathe.
  9. Electrics: the electrical system is more or less working with a couple of exceptions. The instrument panel is waiting for the speedo to come back from Chronometrics, the battery is still wired negative earth while the dynamo has not been flashed to suit. The voltage regulator enclosure still contains the original RB108 components.
  10. Control Cables: the throttle and front brake cables are finished; the air cable needs the nipple moving about half an inch and the clutch cable needs both nipples replacing and the inner cut to suit.
  11. Wheels & tyres: these are parked until the machine is running. I might have a look at the front brake shortly, just to clear it out before I am tempted to ride the bike around the yard!
That about sums it up. Cables next?

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